The Display Assembly Line product family covers semi-automatic to fully automatic solutions for display module assembly and testing. We offer three core models: the servo rotary table semi-automatic line, the dual-speed chain return semi-automatic line, and the fully automatic assembly and testing line. These systems flexibly adapt to different production needs across automotive displays, industrial touch screens, and consumer electronics. All models strictly follow automotive electronics standards for high precision, static protection, and high reliability. Core components are sourced from top international brands. Multiple product models can run on the same line with flexible changeover capabilities. The product integrates visual error prevention and data traceability across all stations. Every unit undergoes integrated testing and simulated production before shipment. After arrival, the system requires only power connection to start production.
Three Models for Different Production Needs
Model 1: Servo Rotary Table Semi-Automatic Line – This compact system uses a manual station plus servo rotary table architecture. It occupies 7500mm × 5100mm with a standard cycle time under 80 seconds per piece. Only three operators are required. The process integrates parts assembly, FPC cable assembly, visual inspection, laser dimension verification, automatic screw driving, barcode traceability, and manual re-inspection.
Model 2: Dual-Speed Chain Return Semi-Automatic Line – This is a high-volume general-purpose system using dual-layer speed chain with lift-return mechanisms for automatic carrier circulation. The standard cycle time is 40 seconds per piece. The system features automatic carrier circulation through lift mechanisms, eliminating manual transport. Multiple error-proofing and digital management features are integrated with scanning and visual inspection.
Model 3: Fully Automatic Assembly and Testing Line – This high-automation intelligent line uses multi-axis robots, servo cylinders, and speed chain architecture. The standard cycle time is 50 seconds per piece with support for five product types on the same line. The Display Assembly Line integrates plasma cleaning, automatic glue dispensing, visual inspection, precision bonding, robot handling, PCBA assembly, multi-station screw driving, and complete EOL functional testing.
Technical Specifications
|
Parameter |
Servo Rotary Table |
Speed Chain Return |
Fully Automatic |
|
Dimensions |
7500×5100mm |
Customizable |
8500×5100mm |
|
Cycle Time |
<80 sec/piece |
40 sec/piece |
50 sec/piece |
|
Operators |
3 |
Customizable |
Minimal |
|
Changeover Time |
<10 minutes |
Flexible |
Quick-change tooling |
|
Positioning Accuracy |
±0.02mm (CMK>2.0) |
Adjustable locating blocks |
±0.3mm bonding accuracy |
|
Vision Accuracy |
±0.05mm |
Visual inspection |
Industrial cameras |
|
Torque Control |
±5% |
Monitored |
Multi-station monitoring |
|
Product Compatibility |
Quick-change fixtures |
Same-spec products |
5 product types |
The fully automatic product integrates plasma cleaning, automatic glue dispensing with visual inspection, precision robotic bonding, PCBA assembly and screw driving, bracket assembly and screw driving, cover screw driving, and EOL comprehensive performance testing. Robots handle material transfer between stations. The system features quick-change tooling and robot grippers. The product includes comprehensive quality control with industrial cameras for visual error prevention. Defective products are automatically diverted. All production data is stored for full traceability.
Applications and Support
These systems are ideal for automotive display modules, center console components, industrial touch screens, and consumer electronic displays. All models support non-standard modification, fixture customization, and function expansion. Every unit undergoes 100% integrated testing before shipment. Export-grade protective packaging is provided. Each Display Assembly Line comes with a 1-year free warranty and lifetime remote technical support. Free operation and maintenance training is included with full technical documentation.
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