The Motorcycle Vehicle Safety Inspection Line is a comprehensive end-of-line testing system for motorcycle manufacturing. The entire inspection line is divided into dual stations, allowing parallel inspection of two vehicles. Using an Industrial PC (IPC) + PLC as the control core, it integrates a full set of testing modules for speed, braking, axle weight, wheel deviation, lighting, and exhaust emissions. The system supports barcode scanning for vehicle information entry, automatically collects, analyzes, and stores inspection data, and provides functions for display, query, and report printing. it meets the needs of high-volume factory quality control and complies with multiple national vehicle inspection standards.
Core Product Advantages
Fuel & Electric Dual Compatibility: Simultaneously supports the inspection of both fuel-powered and electric motorcycles, covering power, braking, lighting, and exhaust emissions. One production line manages the end-of-line inspection for two types of products.
Dual-Station Parallel Testing: Two vehicles can undergo different test items simultaneously, significantly improving the factory's final inspection takt time and adapting to mass production.
Highly Automated Workflow: Vehicle information is entered via barcode scanning; the system automatically determines "Pass/Fail," stores data in the database, and supports report exporting and printing, reducing manual operation and human error.
High Measurement Accuracy: Sensors for braking, speed, wheel deviation, axle weight, lighting, and emissions meet national accuracy standards, and the results can be used for final factory acceptance.
Modular Integrated Layout: The entire inspection bench features a modular composition with an adjustable station layout. It is equipped with calibration devices for convenient daily equipment verification and maintenance.
Complete Auxiliary Equipment: Integrated with driver's aid displays, exhaust extraction systems, cooling fans, and pneumatic clamping mechanisms, fully meeting the site conditions of vehicle testing.
Open & Expandable: Features an open network control system that can interface with factory MES systems. Test items and wheelbase adaptation ranges can be customized.
Main Test Items
1. Speedometer calibration, maximum speed, starting acceleration, and overtaking acceleration.
2. Front and rear wheel braking force testing.
3. Axle weight weighing test.
4. Wheel alignment/deviation test.
5. Fully automatic headlight detection.
6. Idle exhaust emission test.
7. Sound level/noise test.
System Composition
1. Mechanical Inspection Units: Speedometer tester, brake tester, axle weight scale, wheel deviation bench, automatic headlight tester, clamping mechanism, and ramp plates.
2. Exhaust Analysis Unit: Nanhua emission analyzer, exhaust extraction fan, and suction hood.
3. Measurement & Control System: Industrial computer, PLC, and specialized vehicle inspection software.
4. Power & Drive: Power control cabinet, inverter, and drive motor.
5. Auxiliary Devices: Dual-station driver's aid displays, barcode scanner, printer, sound level meter, and cooling fans.
6. Calibration & Protection: Braking and wheel deviation calibration units, and a full set of protective accessories.
Delivery & Service
Delivery of a full set of hardware equipment, testing software, electrical drawings, operation and maintenance manuals, and factory certificates. Provides installation, commissioning, and training for operation and calibration. The entire machine comes with a one-year warranty and supports non-standard customization for station layout, test items, and factory system integration.
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