The motorcycle vibration durability test rig adopts a front-and-rear double-drum structure. Removable bumps are installed on the drums to simulate bumpy road surfaces. A variable frequency drive motor drives the drums to rotate, replicating road vibration conditions with different speeds and amplitudes. This allows for the completion of vehicle durability and reliability tests in a laboratory setting, effectively replacing outdoor road tests.
The equipment includes a double-drum drive system, vehicle clamping fixtures, a power electrical control cabinet, an Advantech industrial computer, and specialized measurement and control software. It meets the requirements of motorcycle manufacturers for R&D, quality inspection, and third-party testing laboratories.
Applicable Objects: Two-wheeled motorcycles, off-road motorcycles.
Core Product Advantages
Bumpy Road Simulation: The drums are equipped with interchangeable bumps (15mm / 25mm). By adjusting the speed, different vibration frequencies and amplitudes are generated to replicate bumpy road driving conditions.
Wide Range of Speed & Mileage Acquisition: Speed range of 0–30km/h and a maximum mileage record of 100,000km, satisfying long-term durability cycle tests.
Universal Vehicle Clamping Fixtures: Features an adjustable wheelbase to adapt to various two-wheeled motorcycle models, providing convenient clamping and rigid stability.
Bidirectional Operation: The drums support both forward and reverse rotation to simulate different driving conditions. The drum bearings are maintenance-free, and the surface features wear-resistant tungsten carbide thermal spray treatment.
Complete Measurement & Control System: Utilizes a PLC + Industrial PC (IPC) solution. The software sets test conditions, collects speed and mileage in real-time, runs durability tests automatically, and records test data.
Comprehensive Safety Protection: Equipped with sound and light alarms, fault diagnosis, and safety protection mechanisms. Includes cooling fans to simulate air-cooling dissipation during driving.
Highly Customizable: Power, drum parameters, fixtures, test processes, and report formats can all be customized according to requirements.
Main Test Items
1. Motorcycle vehicle bumpy road durability and reliability tests.
2. Long-mileage fatigue durability tests for the whole vehicle.
3. Reliability verification for the frame, suspension, and shock absorption systems.
4. Vibration failure verification tests for vehicle components.
System Composition
1. Front and Rear Double-Drum Drive Units: 22kW AC variable frequency motor, 500mm diameter drum, speed encoder, and replaceable bumpy cleats.
2. Mechanical Bench and Adjustment Mechanism: Welded section steel frame, wheelbase adjustment mechanism, and pit cover plates.
3. Vehicle Clamping and Fixing Fixtures: Universal clamps for two-wheeled motorcycles and body fixing devices.
4. Cooling Fan System: Two 750W cooling fans to simulate driving airflow.
5. Power Control Cabinet: Inverter, brake energy consumption unit, and low-voltage electrical components.
6. Measurement & Control Unit: Advantech industrial computer, 22-inch monitor, and Omron speed encoder.
7. Specialized Test Software: Condition setting, automatic durability operation, data recording, and fault alarming.
8. Safety Protection, Cables, and Technical Documentation.
Main Software Functions
1. Condition Parameter Configuration: Set test speed, test mileage, and durability cycle counts.
2. Automatic Durability Test: The equipment runs automatically according to the set parameters, enabling unattended long-term durability testing.
3. Data Acquisition and Storage: Real-time recording of speed and mileage; saves all process data from the test.
4. Fault Alarm and Protection: Sound and light alarms for abnormal states; the software interface displays fault diagnostic information.
5. Data Review and Export: Query historical test records and export test reports.
Delivery, Training, and Warranty
1. Delivery Content: Full set of hardware equipment, specialized test software, foundation drawings, electrical drawings, operation manual, maintenance manual, and factory certificate.
2. Customer Service: Pre-acceptance inspection at the factory; provides training for equipment operation and maintenance.
3. Warranty Service: 1-year warranty for the entire machine, with long-term technical support.
Customizable Options
1. Customization of motor power, drum size, maximum speed, and load rating.
2. Development of specialized fixtures for unique vehicle models.
3. Addition of vibration acceleration acquisition modules and video monitoring/recording modules.
4. Custom development of software logic, report formats, and special durability test processes.
5. Interfacing with the customer's upper-level computer system.
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