The Auto Lock Assembly and Test Line is a specialized flexible manufacturing system for automotive body parts. This equipment is built for high-volume assembly and full-scale testing of door lock actuators and small automotive transmission mechanisms. The production line integrates multiple processes into one complete system. These processes include laser marking, precision pressing, oil application, glue dispensing, component assembly, visual error prevention, torque tightening, EOL performance testing, noise inspection, and air tightness testing. The system uses a semi-automatic operation model with manual loading and unloading. The standard cycle time reaches 60 seconds per piece. With quick-change tooling, the line supports multiple products with similar processes on the same equipment. This gives the product excellent flexible adaptation capabilities.
Precision and Quality Control at Every Step
The system relies on servo pressing technology with dual monitoring of pressure and displacement. This ensures high-precision assembly throughout the production process. CCD vision systems and multiple sensors create a comprehensive error-proofing framework. Every production and inspection data point is stored for full traceability. This fully meets the strict quality control standards of the automotive industry. The equipment also includes complete human-machine safety protection devices to ensure safe production operations. Before delivery, the entire machine undergoes integrated testing and simulated production verification. After arrival at the customer site, the Auto Lock Assembly and Test Line requires only power connection to start production quickly.
Technical Specifications
|
Parameter |
Specification |
|
Standard Cycle Time |
60 seconds / piece |
|
Operation Mode |
Manual loading/unloading + semi-automatic stations |
|
Changeover Method |
Quick-change tooling |
|
Pressing Control |
Servo cylinder + pressure-displacement dual monitoring |
|
Inspection System |
CCD vision + sensors |
|
Data Management |
Full production data storage and traceability |
|
Safety Features |
Safety light curtains, emergency stop buttons, touch-start switches |
|
Standard Staffing |
8 operators |
|
Customization |
Non-standard modification services available |
|
Warranty |
1-year free warranty, lifetime technical support |
The production process follows a complete workflow. The sequence starts with housing laser marking. Then bearing pressing is performed on the worm gear housing. Next comes worm gear assembly including oil application, pressing, and torque testing. The mounting base assembly comes next, followed by drive mechanism assembly with visual inspection and screw driving. The screw rod assembly includes oil application, glue dispensing, and tightening. Then housing cover assembly and motor assembly are completed. Finally, EOL comprehensive performance testing and noise plus air tightness final inspection are performed. The Auto Lock Assembly and Test Line handles every step from raw parts to finished products.
Built for Automotive Tier 1 Suppliers
This equipment mainly serves automotive side-door lock actuators, door drive mechanisms, and small automotive transmission components. It is ideal for Tier 1 automotive parts suppliers, auto parts processing factories, and automotive electronics manufacturers. The system supports non-standard customization based on customer product drawings and process requirements. Every unit undergoes 100% full-function and full-precision testing before shipment. Third-party inspection is welcome. The equipment comes with export-grade fumigation-free wooden crate packaging with shock-proof, moisture-proof, and rust-proof protection suitable for sea and land transport.
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